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SYNPOL®D

Alternator Protection · Diesel Control Unit · Power Management

Past product with active 24/7 support, spare parts and certified retrofit path to the SYMAP® series.

SYNPOL®D, alternator protection and Power Management for LV and MV systems

SYNPOL®D is a stuckeGROUP product launched in 1994, primarily sold through the global network of ABB. More than 5,000 units have been installed on various types of vessels. The device combines alternator protection, a Diesel Control Unit and a Power Management system for low and medium voltage systems.

SYNPOL®D is a compact device for the protection and control of generators and diesel engines, with an integrated Power Management system that includes automatic connection of large consumers and control of the complete plant mains system. Its modular structure ensures that a central control unit does not influence the system: one SYNPOL®D device is assigned to each generator panel, all panels are identically constructed, and the devices communicate over a two-wire CAN bus. In case of the failure of one device, the others will continue operating.

Although SYNPOL®D is classified as a past product, stuckeGROUP continues to provide active 24/7 lifecycle support: spare parts, repair services, complete replacement of all units and cables without modifications, and a certified retrofit migration path to the new SYMAP® series.

SYNPOL®D device - front panel with 7-segment displays for voltage, current, power and frequency

SYNPOL®D · front panel with 7-segment LE-displays

24/7 lifecycle support

stuckeGROUP provides full lifecycle support for SYNPOL®D installations:

  • Availability of spare parts
  • System repairs still available today
  • Complete replacement of all units and cables without modifications
  • New design of the front panel with standard stuckeGROUP logo
  • Download of parameter settings from old device and upload to the new one
  • 5 years of warranty
  • Global onboard service and support

Technical data

Description Specification
Generator voltage100 V or 400–480 V, three-phase, 0.2 VA power consumption
Busbar voltage100 V or 400–480 V, two-phase, 0.1 VA power consumption
Current transformer1A three-phase, approx. 1 VA at nominal current
Frequency40–70 Hz
Power input24 VDC +/− 40%
Relay output250 V / 0.5 A AC; 250 V / 0.2 A DC
Analog output+/− 10 V / 10 mA; 0–20 mA / 5 V; 4–20 mA / 5 V
Protection classIP 00
Basic unit dimensionsH=190, W=277, D=240 mm
AssemblySYNPOL®D control device, horizontal terminal boards, any position

Important functions

SYNPOL®D provides complete protection, measurement, control and Power Management in a single compact device.

Protection

  • Short-circuit protection that remains effective even if the entire supply voltage fails
  • Selective disconnection of a faulted generator, reconnection protection by manual resetting
  • Three-step overload protection by overcurrent recording
  • Reverse power protection
  • Three-step disconnection of non-essential consumers in case of overload, underfrequency and overcurrent
  • Under- and overvoltage monitoring
  • Under- and overfrequency monitoring
  • Asymmetrical current protection
  • Asymmetrical voltage protection
  • Open circuit monitoring of the current transformer circuits
  • Differential protection with current-adaptive tripping characteristic and minimum differential monitoring at no load
  • Earth-fault monitoring with phase recognition and minimum differential monitoring at no load
  • Watchdog self-monitoring of supply voltages and program operation

Measurement and I/O

  • Active power measuring, including non-sine voltages and currents and especially thyristor loads (output signal +/−10 V/DC or +/−20 mA/DC for moving coil instrument connection)
  • Reactive power measuring
  • Apparent power measuring
  • Current output 4–20 mA for remote control display
  • Permanent storage and indication of all release functions
  • Supply for the undervoltage coil (DC), supporting the supply in case of short-time voltage drop
  • Counter for working hour, kWh (dual counter), kVAr, start and main breaker
  • Actual speed measuring by tacho generator or by pick-ups, including monitoring
  • Eight programmable wire fault alarm inputs (free determination of logic, delay and alarm text displays)
  • Wire break monitoring of start/stop solenoids
  • Galvanic separation of I/Os by opto-couplers
  • Galvanic separation of 24 V supply to the engine
  • External connections on a separate terminal board

Control, PMS and links

  • Synchronization of the alternator to the busbar
  • Automatic speed adaptation of the diesel engine to busbar frequency
  • Active load regulation with secondary frequency regulation (controls two mains where tie circuit breakers are used)
  • Power factor in combination with voltage control in several networks
  • Load-free disconnection of the alternator circuit breaker
  • Asymmetrical load regulation with constant load setpoint
  • Asymmetrical power factor control with constant setpoint
  • Start, stop and pre-glow outputs rated for 24 V / 40 A
  • Individual programming for each unit by initialization routine
  • Serial interface between several SYNPOL®D units and for data transmission and control of external plants (RS 485, RS 422, RS 232)
  • Parameter setting via laptop
  • Menu-operated input of all limit values and parameters
  • Power Management with multi-master system
  • For land stations: rapid-phase-jump relay, fast voltage and frequency detector

ANSI protection functions

Overview of ANSI functions available in SYNPOL®D:

ANSI No. Function
2Time-relay starting or closing (time relay in a switching sequence — see relays 62 and 79)
3Checking or interlocking relay
12Overspeed device
14Underspeed device
21Distance relay (impedance Z, admittance Y or reactance X)
24Overexcitation relay (V/Hz principle, inverse / step / definite time)
25Sync-check relay
25/AAutomatic synchronizing relay
26Apparatus thermal device (over/undertemperature, other than 49)
27Undervoltage relay
32Power relay
37Undercurrent or underpower relay
40Loss of field relay
46Phase balance / sequence relay
46NNegative sequence overcurrent
47Wrong rotating sequence
50Instantaneous overcurrent or rate-of-rise relay
50BFBreaker tripped failure
51Time overcurrent relay
51G/NGround overcurrent
51/27RVoltage restrained time overcurrent relay
55Power factor relay
59Overvoltage relay
59NGround overvoltage relay
60FLVoltage transformer failure
67Directional overcurrent relay
81Frequency relay
86Lock-out relay
87Differential relay (normally high impedance type)
90Voltage regulator
94Tripping or trip-free relay

Communication

SYNPOL®D offers communication over RS422/RS485 using the Modbus protocol in accordance with the „Gould Modbus protocol“ reference guide PI-MBUS-300 Rev. B.

The protocol controls the query and response cycle between master and slave devices, supporting one master and up to 247 slaves on a common line. SYNPOL®D operates as a slave and covers functions 1, 2, 3, 6 and 8 of the Modbus protocol. Additionally, a two-wire CAN bus connects multiple SYNPOL®D devices in a multi-master architecture; optionally, a PC monitor system can be connected.

Service and support for SYNPOL®D

Service, repairs, spare parts, retrofit quotations and technical support are managed exclusively from the Head Office of stuckeGROUP, Hamburg, Germany.

24/7 lifecycle support · global onboard service · 5 years of warranty

support@stuckegroup.de Merkurring 26, 22143 Hamburg

Terminal boards

The SYNPOL®D system uses modular CMA terminal boards for power, signal and communication connections. The boards are mounted in any position, horizontally oriented and interconnected by cables (designations A, B, C, D, E, G, H).

Designation Purpose Cable Dimensions (H×W×D)
CMA 131Generator connectioncable A, H70 × 245 × 109 mm
CMA 132Generator relay cardcable B75 × 205 × 109 mm
CMA 133Differential protection and earth-fault monitoringcable G70 × 145 × 109 mm
CMA 134Resistor
CMA 135Diesel start, stop, control and monitoringcable D75 × 240 × 109 mm
CMA 136Communication control (serial interface)cable C60 × 105 × 109 mm
CMA 137Additional functionscable E75 × 205 × 109 mm
CMA 138Special types of control

Dimensions: height × width × depth. The basic unit is supplied with cable X. Detailed mechanical drawings and connector layouts are available on request.

Retrofit and migration

The SYNPOL®D 2026-04 brochure and the "Discontinued products" program define two standardized options for existing SYNPOL®D installations: migration to the next generation of the SYMAP® series, or upgrade to a new SYNPOL®D with a redesigned front panel.

Migration to the SYMAP® series

Standardized retrofit programs enable migration to the next generation of protection, control and Power Management through SYMAP® BC/BCG (introduced 2003) and the SYMAP® Y series (introduced 2005), with equivalent functions for low and medium voltage systems. The specific variant is selected according to the device function in the system, measurement inputs, display and I/O configuration.

More on SYMAP® Y and BC/BCG →

New SYNPOL®D design

As an alternative to migration, the upgrade to a new SYNPOL®D with a redesigned front panel and stuckeGROUP logo is available. This option provides complete replacement of units and cables without modifications to the existing installation, with parameter transfer from the old device to the new one.

Inquiry for the new SYNPOL®D design →

What does retrofit include?

The retrofit includes complete replacement of all units and cables without modifications to the existing installation, a new front panel design with the stuckeGROUP logo, download of parameter settings from the old device and upload to the new one, 5 years of warranty, and global onboard service. Beyond the SYNPOL®D program, existing HIMAP, SYNPOL® and DICON installations have equivalent retrofit programs to the current SYMAP® series.

Product lifecycle

stuckeGROUP protects your investment through active life-cycle support and obsolescence management.

  • 1968 · Power solutions. Made in Germany. Starting point in protecting your investment through active life-cycle support and obsolescence management.
  • 1994 · SYNPOL®D launched, mainly sold through the global ABB network. More than 5,000 units installed on various types of vessels.
  • 2003 · SYMAP® BC/BCG generation launched
  • 2005 · SYMAP® Y generation launched
  • Today · More than 30,000 stuckeGROUP units installed on various types of vessels. The new SYNPOL®D design is available for existing SYNPOL®D installations, with active repair service and spare parts.
Other past generations: SYNPOL®, DICON, HIMAP

Beyond the SYNPOL®D program, stuckeGROUP continues to provide service and support for other past generations — SYNPOL®, DICON and HIMAP. Equivalent retrofit programs are available for migration of existing installations to the current SYMAP® series.

Note: service for past generations and the SYMAP® R plug-in HIMAP retrofit program are managed exclusively from the Head Office of stuckeGROUP, Hamburg. Contact: support@stuckegroup.de.

Need detailed technical specifications or a retrofit proposal?

Contact our team for project specifications, datasheets, configuration support and quotation. Detailed technical data available on request.

Request technical specifications Retrofit inquiry